Addressing the Shrinkage Issues in Cotton Fabrics

Textile Manufacturers USA

Fabric Shrinkage Issues

Cotton fabric will be the first option that may come to your mind when it is about comfortable clothing. In fact, no other textile options will have the ability to make the wearer so comfortable during humid conditions. This breathable fabric will not stick on to your body like other fabrics do, in turn making you sweat even more. No wonder, most people opt for cotton clothing during the summer season. However, there is a big downside to cotton clothing – fabric shrinkage.

Actually, this is not just the case of cotton garments alone. Rather, fabric shrinkage and stretching after the first wash is a common fabric issue.

Fabric Shrinkage

You may have noticed that your perfectly stitched cotton dress does not fit you anymore after the first wash. Now, most people may jump into the conclusion that you have put on weight. Actually, this is because of the fabric shrinkage process. Note that a good amount of tension is applied to almost every fabric during their manufacturing process. When you wash your textile, this tension is released making your apparel shrink.

This will be worse when it comes to light cotton materials. Hence, it is always better to choose heavier cotton fabrics if you want to stay away from such shrinkage issues. Nevertheless, some heavier cotton is also prone to shrinkage because of their weaving pattern. Below are some of the brilliant tips that you may consider in order to tackle the shrinkage issues of your cotton fabric.

Always Wash your Cotton Clothes Using Cold Water

Washing cotton apparels or any other fabrics using hot or warm water will speed up the shrinking and stretching process. Hence, it is recommended to wash your clothes using cold water. Additionally, take care to go with delicate and slow wash cycles.

Consider Pre-Shrunk Cotton

As the name indicates, pre-shrunk cotton is already treated or washed cotton material. This will reduce the shrinkage issues of your clothes by up to 70%. Hence, this will be a great choice if your cotton dress shrinks too much. Alternately, you may consider options such as cotton and polyester blend that offers minimal shrinkage when compared to the conventional cotton fabrics.

Air Dry

The way you wash and dry your clothes also have a huge impact on its shrinkage and stretching issues. The best way to avoid maximum damage on the first wash itself is to rely on air drying rather than machine drying. For this, you may hang your garments on a cloth hanger or you may simply stretch it out on a flat surface. If you cannot air dry your clothes, you may machine dry them with lower heat settings.

Stylish Shirt Fabric Ideas for Men

Organic Cotton Fabric Wholesale

Fabric Ideas For Men

The topics about dressing, fabrics, fashion, etc., will usually be associated with women only. However, all these are equally important for men as well, especially when it comes to clothing fabric. The difference is that choosing a fabric for men’s clothing will not be as easier to choose as that of women. In fact, there is a specific way of choosing a garment for men’s clothing. After all, his outfit has to define his personality and style, the quality of the textile, the formality of the occasion, etc.

You have to be keen about many subtle details while choosing a fabric for shirt, such as the patterns, shapes of pockets, softness, and thickness of the fabric, etc. Still, the type of fabric will be the most important factor in this case since it says most about the wearer out of all other variables in his outfit. If you are looking for the perfect textile choice to sew a man’s shirt, below are some of the comfortable and stylish options that you may consider.

Cotton

Cotton material will be the first option that most people think about when it comes to the perfect choice for men’s shirt. The main reason for this is the flexibility that cotton fabric offers. That is, you can nail any look wearing a cotton shirt; be it a casual gathering or a formal meeting. Plus, it comes with a wide range of prints and patterns such as checks, stripes, digital painting, etc. If you are an admirer of bold prints, the cotton lawn material will be the perfect option for you. No wonder, the number of organic cotton fabric wholesale companies is increasing day by day.

Linen

If you give priority to comfort, luxury, and style, linen fabric is your way to go. Linen garment boasts an outstanding ability to reflect the style and quality of the material like no other fabrics. This material will be the best during the summer season because of its breathable and cool nature. Besides, it tends to style up and softens with time, and hence, a linen shirt will be the best bet for a person who buys his clothes for the long run.

Oxford

Oxford fabric is coarsest in nature as a result of its unique basket weaving pattern. However, wearing an oxford shirt will be quite comfortable and soft. The rough nature of the material makes such shirts an ideal option for lazy gatherings rather than formal meetings. When it comes to colored or patterned oxford shirt textiles, the threads running in one direction will be colored and the threads in the other direction is left uncolored or white. This will be a perfect option for all the men who prefer to stand out or look cool.

Future Textile Technologies Set to Revolutionize Fashion

Textile Printing

Future Textile Technology

The fashion industry is a slow-moving entity where every small change is questioned through the eyes of society and traditions. Therefore, changes are slow. However, with the upcoming wave of technological innovations, the fashion industry is set to see some astonishing changes on an everyday level. Below are a few technologies in the textile printing industry that is set to bring radical changes to the fashion world.

3D Printed Clothing

3D printing is a technology that is being explored at a rapid pace in every field including the textile industry. This technology is in the pipeline for several of the items that will be common products in a few years. For instance, the recent innovation of performance athletic footwear is a great use of this technology to expand the scope of footwear. Besides, a Scottish wholesale fabrics company recently launched knitwear collection where the traditional and cutting-edge technology was expertly blended to give a very useful product.

There are more materials like 3D printed fabric, which feel very much like conventional clothing but have the qualities of excellent hi-tech material. This has benefits outside the sphere of fashion too. In fact, such materials will reduce the heavy dependence on insecticide-heavy cotton, which is very detrimental to the environment.

Color Changing Fabrics

Color changing fabrics are also coming to the picture of the fashion world. Photochromatic technology is being used to create wholesale fabrics capable of changing colors according to the design. In the US, scientists have developed clothes capable of changing color in relation to the wavelength of light falling on to it. This could help the military to use it as perfect camouflage clothes.

In yet another development, researchers are experimenting with a clothing fabric that can change color according to the discretion of the wearer. This makes use of the electric signals from the body and stores it. This energy is used later to produce colors according to their interest.

VR Models

Fashion brands employ 3D rendering software to design their clothes. This technology is now being extended to effectively market the latest trends in the market. Manufacturers have come up with computer-generated models that are dressed in the clothes intended to be displayed. These are dressed with such accuracy that the viewers can feel the dressed model very close to being real. Besides, you can observe these models from a faraway place, without the need to get seats in the latest catwalk.

Hemp: Properties and Applications in Textile Industry

Textile Manufacturers USA

Hemp Fiber Facts

Hemp is a fiber known for a hundred uses. It has great use in textiles, which are being recognized and acted upon today. It is very effective in making daily wear clothing as and it can blend very well with cotton, linen, silk, or man-made fibers like lycra and lyocell. Textile manufacturers USA are even considering an up-scaling of hemp use in the industry. Below are a few properties of hemp that makes it a great choice for wholesale fabric.

Properties of Hemp

Hemp fibers are easy to be dyed with bright and dark colors. It is a lustrous fiber with characteristic joints and nodes of linen. They show great variety in length. While the domestic fibers may be ¾ inch to 1 inch long, the industrial version may be a few inches long. In fact, it has the lowest elongation percentage of all natural fibers.

Hemp can also act as moth resistant. It has excellent insulation properties, as it boasts of the best ratio of the heat capacity of all fibers. It possesses the softness and warmth of all other fibers. Overall, the durability you find in hemp is pretty impressive. It has the property of breathing, and hence, facilitates use in textiles that can be worn during the summers. It is biodegradable too, and due to their excellent resistance to mildew and microbes, hemp fabrics are ideal for use in clothing, awnings, carpets, tarps, and sails.

There are thirty varieties of hemp, although only the ones with adequate tensile strength, luster, and length are preferred for industrial use. Sometimes, it resembles flax and its fibers are confused as linen. On account of its hardness and stiffness, it cannot be bleached without damage to the fiber. In addition, due to the low elasticity value, it cannot be woven into fine fabrics. However, this strength comes in handy for use in carpet and rugs.

Ship cordage can be easily crafted out of hemp since it does not lose its strength or be weakened with exposure to water. Due to this attribute, hemp textile is ideal for use in winters and summers. It helps you stay warm in winters, and keeps you cool in summers; it is highly effective in blocking the harmful ultraviolet rays as well. In addition to this property, hemp is more absorbent on exposure to reactive dyes, sulfur dyes, and vat dyes. This protects the material from fading on prolonged exposure to the sun.

Repeat Patterns in Textiles

Cotton Fabric Wholesale

Textile Pattern Types

Textile designers use a variety of designs on fabrics in order to enhance their visual appeal. These designs are sometimes the reason why they are in demand. There are several types of designs in use. One of the most common designs you can find on cotton fabric wholesale textiles is the repeat patterns design.

What are Repeat Patterns?

This is the type of design in which identical textures or patterns are printed continually on a piece of fabric. Textile designers typically use repeat designs in order to facilitate printing without awkward gaps or breaks. The main feature of this design is that it makes the textile look endlessly long. This effect adds to the visual impact created and it attracts people easily.

It is a proven decorative strategy successfully used on custom knit fabric materials. Furthermore, with the advent of digital printing equipment, it has now become possible to print stunning repeat designs.

Types of Repeat Patterns

There are different variants in the repeat designs. Technically, a repeat design is the distance between similar figures in a repeat pattern. It is measured based on the distance between the patterns before which the whole pattern starts over. Large repeats may take up large areas before they repeat themselves; paisley prints seen on drapery fabric are a good example of that. On the contrary, small repeats include designs like dots that cover the textile and create a uniform appearance.

There are different standards set in the textile industry regarding repeat designs. In case of upholstery fabric, the standard is a 48-inch wide piece of fabric with a 24-inch wide horizontal repeat pattern. This means that the design repeats itself after every 24 inches. Below are three of the common types of repeat patters designs seen in the cotton fabric wholesale and other textile materials.

Block Repeat

A block repeat is the simplest of all repeat designs. It resembles a grid design. In this, the patterns are always pointing in the same direction. The texture appears over and over again in both horizontal and vertical direction.

Half-Brick Repeat

Half-brick repeat takes every horizontal row and staggers it. These do not line up with rows right below and above it. The pattern gains its name from the common pattern of arrangement that we see on brick walls.

Half-Drop Repeat

A half-drop repeat makes repeated patterns in the same vertical columns. Then the same figures are offset from the neighboring column. This ensures that they are not lined up horizontally.

How to Dress Up for Winter

Best Fabric Made In USA

Winter Wear Selection

Winter is indeed one of the trickiest times of the year to get through. You have to take different things into consideration before you step out into the wintry outdoors. Choosing the best fabric made in USA will certainly help you cope with the biting cold of the season. Below is a brief guide to help you choose the right dress for wintertime.

Choose to Buy from your Locality

Every locality or region has its own climatic preferences. This means there might be certain things unique to a region, which may not be found anywhere else. Thus, it is a better idea to purchase the winter clothes from the shops in your neighborhood. This will ensure that you will be prepared to face any adversity even if you are not fully aware of it.

Always Wear Layers of Warming Clothes

One of the best ways to cope with the cold is to add the right number of layers to your body. This way you are best protected from the severe climate. From a scientific perspective, adding layers gives you a better heat resistance capacity. Vary the number according to the activity you would be doing during the day.

The innermost layer should be a thin one that stays close to your skin. Then add a middle layer, such as a woolen jacket or a sweater. The outermost layer can be a windproof and waterproof jacket.

Wearing Winter Accessories

Note that your head is the organ that loses your body heat most rapidly. Therefore, it is crucial that you keep your head covered properly while you step outside. In addition, other components such as your hands, legs, and neck are equally important in protecting the body heat. Thus, ensure that you are well equipped with the right clothing to protect yourself from the cold.

Use woolen caps to cover your head and woolen gloves for your hands. Ensure that you use good quality shoes that are well protected from the outside cold. Do not forget to use a good pair of socks as well. Make certain necessary changes if you are about to work in a cold environment.

Some Winter Clothing Recommendations

The right choice of accessories to wear in winter will surely protect you from the cold. For this, you will need a good winter coat for outerwear, thermal wear for the innermost layer, turtlenecks to protect your neck area, full-sleeved T-shirts, as well as winter-weight pants and trousers. Apart from these, you will need scarves, gloves, hats, socks, etc. too.

The Different Textile Finishing Processes

Wholesale Fabric

Textile Finishing Processes

Textiles that appear in the markets are not presented in their raw forms, fresh from the manufacturing unit. They undergo a series of processes that enable them to be presentable. This includes a series of mechanical and chemical processes that are performed on a commercial scale to improve the overall quality of the wholesale fabric. Below are a few processes that help to turn finished textiles into desirable products.

Burling and Mending

The newly produced wholesale fabric is inspected for any defects in knitting. These are then repaired using hand operations. Burling is the process of removing existing foreign material like burrs, knots, undesirable slubs, and loose threads. This process is applied to spun rayon, worsted, woolen, and cotton fabrics.

Mending, on the other hand, entails removal of tears, missed warp, holes, or broken yarns. It is performed on worsteds and woolens.

Scouring

Scouring is performed to remove the substances adhered to the fibers during the creation of the fabric or yarn, including oils, dirt, and any lint or sizing that are applied on warp yarns to enable weaving.

Drying

It is common that water accumulates during the textile printing process. This must be removed before it is taken to the market. Since evaporative methods are costly, mechanical methods are preferred to dry the fabrics. Centrifuges and a suction method are employed to dry the fabric to completion. The remaining moisture is eliminated through evaporation inside heated dryers.

Mercerization

Mercerization is a technique applied to cotton as well as cotton blends to help increase their luster. This not only improves their appearance but also enhances their strength. Furthermore, it increases their affinity towards dyes.

In this process, the fabric is immersed under tension in caustic soda solution. Then, it is neutralized in acid. At the end of the process, the fabric would have gained permanent swelling.

Bleaching

Bleaching is referred to a process of whitening the fabric by eliminating the natural color such as the tan of linen. This is performed by applying chemicals depending on the composition of the fiber. Chemical bleaching is achieved by destroying color by reduction by removing color by hydrogenation or oxidation by the application of oxygen.

Cotton and other cellulosic fibers are generally processed using alkaline hydrogen peroxide. Wool, as well as other animal fibers, are treated using acidic reducing agents as gaseous sulfur dioxide.

In the case of synthetic fibers, treatment is carried out using reducing or oxidizing agents according to the chemical composition of the textile.

Different Types of Dyes Used in Fabrics

Fabric Wholesalers

Dyes Used In Fabrics

Dyes are substances that add color to textiles. They are introduced to fabrics by means of chemical reaction, dispersion or absorption. There are a few factors that distinguish dyes from one another, such as reaction to cleaning agents, and resistance to a number of things including perspiration, sunlight, washing, alkalies, gas, and other agents. Dyes are also different in terms of affinity for different fibers.

Fabric wholesalers employ different dyes to apply their preferred through textile printing. Below are a few types of dyes which are commonly used in the textile industry.

Natural Dyes

Natural dyes contain different naturally obtained substances that aid in the process of printing dyes on to the textiles. For example, starch was once used as a thickening agent in preparing the printing paste for textile printing. Such an agent is added to a small amount of water, before dissolving the dye in that solution. Nowadays, alginates obtained from seaweeds or gums are used for this purpose, as they offer better penetration of color, as well as ease of cleaning.

Synthetic Dyes

Synthetic dyes are chemically synthesized dyes. They are classified based on chemical composition and method of application.

Acid Dyes

Acid-based dyes are used on animal fibers, wool, and a few manufactured fibers. These dyes are commonly used on nylon, which requires high washing fastness, or “washfastness”. In other situations, higher washfastness is attained by treating with fixatives. They are not used with cotton or linen, since that would require a mordant.

Direct (Substantive) Dyes

This class of dye imparts color to cellulose fibers without the presence of mordants. These are generally used to dye materials like cotton, nylon, rayon, silk, and wool. These dyes may not be the brightest, and have very low fastness to washing, but they are pretty fast to light.

Basic (Cationic) Dyes

Basic dyes are soluble in water, and are applied to acrylic fibers. These are always accompanied by a mordant, which are basically chemical agents used to form an insoluble bond between fabric and dye. Basic dyes are used to color categories of fabrics such as linen, polyesters, nylon, cotton, acetate, modacrylics, and acrylics. These are colored with the help of mordants. Barring acrylics, basic dyes do not work well with other fibers, as they are not fast to washing, light or perspiration. Hence they are used to provide after-treatment to fabrics that have been dyed with acid dyes.

3 Myths about Direct-to-Garment Printing Debunked

Fabric Wholesalers

DTG Printing Myths

DTG (Direct-to-Garment) printing can be defined as “the process of printing graphics directly onto textiles and garments” – hence, the name. With the help of this advanced printing technology, textile manufacturers can easily produce a number of intricate patterns and designs on different fabrics. Plus, such designs will stay as such for many years, unlike iron-on style transfer printing that usually fades off over time.

DTG printing is also known as digital apparel printing, digital garment printing, and inkjet to garment printing. When compared to conventional screen printing methods, DTG printing offers great flexibility when it comes to its designs and complexity. Usually, this type of graphic designs is created on t-shirts by employing advanced inkjet technology. Anyhow, just like all other genres, there are many myths associated with this textile printing technology as well. Below are 3 of such myths about Direct-to-Garment printing.

Myth: White Ink Used in DTG Printing Always Clogs

Truth: The main reason of clogging is actually associated with the printer maintenance and its surrounding environment, not with any particular color. Hence, it is recommended to do regular printer repairs and maintain a humidity of 40% around the machine. Even though there were clogging issues when it comes to white ink at the beginning, the latest white ink options are free from clogging problems. However, it is recommended to stir or whisk your white ink thoroughly before you start the printing process.

Myth: You Cannot Wash DTG-Printed Clothes as Good as Screen-Printed Clothes

Truth: The key for incredible washability in the case of both screen-printed and DTG-printed clothes is ideal pre-treatment and cure. Note that Direct-to-Garment printing is water-based and hence, you must compare it with water-based screen printing technology rather than dry printing. The standard washing scale for water-based screen-printed clothes and DTG-printed clothes is 50 cycles. Nevertheless, both these options will usually last longer.

Myth: You Cannot Use DTG Printing on Polyester Fabrics

Truth: Normally, DTG printing method works well on pure cotton fabrics as well as the blended cotton textiles. Besides, you can print on some type of polyester fabrics too using DTG technology, although this printing technology is not that commonly used on polyester. Besides, even though monochrome DTG printing can be done on polyester fabrics, the actual challenge here is in the case of color printing. Anyhow, experts are working on advancing the DTG printing technology in such a way that it complements all type of fabrics including every polyester variant.

Why Hemp Textile is a Better Alternative to Cotton Fabrics?

Wholesale Fabrics

Cotton Fabric Textiles

The word “hemp” might conjure up mixed feelings in people because of the long history of social stigma related to the cannabis plant. However, the majority of such people will be oblivious to the numerous proven benefits of hemp.

One of the main uses of hemp is in the textile industry. In fact, hemp fabric has a few striking advantages that make it a better alternative to even cotton. Below are a few things that hold up that statement, giving us every reason to reconsider our choice of selecting for cotton as the major wholesale fabric.

Hemp Production is More Efficient than Cotton Production

Cotton might dominate our daily lives as well the industry, but we cannot ignore the many demerits associated with it. Cotton plantations occupy around 2.5% of cropland across the world, and it consumes around 16% of the world’s pesticides. This severely affects the ecosystem, compromising animal fertility and deteriorating freshwater biodiversity. Besides, it also affects the communities that are closely linked to the cotton industry.

On the contrary, hemp requires only half the space occupied by cotton plantations to produce the same amount of fabric material. Secondly, organic hemp cultivation could bring down the energy requirement by 50%. Hence, the hemp cultivation could bring much better yield with less land and resources consumption when compared to cotton. Furthermore, the ecological footprint of hemp textile is much smaller than that of cotton fabric.

Hemp Consumes Less Water than Cotton

Nowadays, acquiring freshwater resources to irrigate the farmlands has become a challenge, owing to the adverse climatic conditions and changing weather patterns. Meanwhile, cotton is one of the thirstiest crops, consuming huge amounts of water along different stages of growth. Hemp, on the other hand, requires much less water to be cultivated.

According to a study conducted by the Stockholm Environment Institute, cotton requires 10,000 liters of water to yield 1 kg fabric material, whereas hemp requires just about 300 – 500 liters of water to produce the same amount of dry hemp.

Hemp Stays Usable for a Longer Period

Hemp fabric has excellent physical properties in comparison to cotton. It can be used to make light clothes that are good for daily wear, and offers good anti-bacterial properties as well. Hemp can also be used on an industrial scale, as it can be woven into cables and ropes to lift heavy loads. Most importantly, hemp retains its strength even when it is wet.

Hemp was used for thousands of years for various purposes including textiles. However, it got caught in the wave of cannabis illegalization, making the hemp textile industry obsolete. The truth is, hemp is a much better alternative for wholesale fabrics than cotton; in fact, it has clear advantages in ecological and environmental aspects when compared to any other fabric material.