3 Myths about Direct-to-Garment Printing Debunked

Fabric Wholesalers

DTG Printing Myths

DTG (Direct-to-Garment) printing can be defined as “the process of printing graphics directly onto textiles and garments” – hence, the name. With the help of this advanced printing technology, textile manufacturers can easily produce a number of intricate patterns and designs on different fabrics. Plus, such designs will stay as such for many years, unlike iron-on style transfer printing that usually fades off over time.

DTG printing is also known as digital apparel printing, digital garment printing, and inkjet to garment printing. When compared to conventional screen printing methods, DTG printing offers great flexibility when it comes to its designs and complexity. Usually, this type of graphic designs is created on t-shirts by employing advanced inkjet technology. Anyhow, just like all other genres, there are many myths associated with this textile printing technology as well. Below are 3 of such myths about Direct-to-Garment printing.

Myth: White Ink Used in DTG Printing Always Clogs

Truth: The main reason of clogging is actually associated with the printer maintenance and its surrounding environment, not with any particular color. Hence, it is recommended to do regular printer repairs and maintain a humidity of 40% around the machine. Even though there were clogging issues when it comes to white ink at the beginning, the latest white ink options are free from clogging problems. However, it is recommended to stir or whisk your white ink thoroughly before you start the printing process.

Myth: You Cannot Wash DTG-Printed Clothes as Good as Screen-Printed Clothes

Truth: The key for incredible washability in the case of both screen-printed and DTG-printed clothes is ideal pre-treatment and cure. Note that Direct-to-Garment printing is water-based and hence, you must compare it with water-based screen printing technology rather than dry printing. The standard washing scale for water-based screen-printed clothes and DTG-printed clothes is 50 cycles. Nevertheless, both these options will usually last longer.

Myth: You Cannot Use DTG Printing on Polyester Fabrics

Truth: Normally, DTG printing method works well on pure cotton fabrics as well as the blended cotton textiles. Besides, you can print on some type of polyester fabrics too using DTG technology, although this printing technology is not that commonly used on polyester. Besides, even though monochrome DTG printing can be done on polyester fabrics, the actual challenge here is in the case of color printing. Anyhow, experts are working on advancing the DTG printing technology in such a way that it complements all type of fabrics including every polyester variant.

Popular Fabric Patterns to Look Out for in 2018

Textile Printing

Popular Fabric Patterns

Starting from the old conventional printing methods to the new digital printing methods, textile printing has evolved over the years. Fabric manufacturers usually use a combination of two or more repeats to create a design using textile printing methods. Some patterns that have always been well known are given below.

Block Repeat

The block repeat pattern is the simplest form of repeat pattern. This pattern is formed by stacking the original repeat pattern in a basic grid and it looks good with simpler and geometric motifs.

Brick/Half-Brick Repeat

The brick/half-brick repeats are often used in fabric designs. As the name suggests, the motifs are arranged here like bricks on a wall, in a horizontal row, and the next row is offset to form a staggered look.

Drop/Half-Drop Repeat

The drop/half-drop repeat pattern is another one of the frequently used pattern in surface design and is very similar to the brick/half-brick pattern except for the fact that instead of horizontal offset, these motifs are set vertically.

Diamond Repeat

In this pattern, the motifs are set in a repeat of diamond shape. The motifs can either be as simple as one diamond put in a half-brick or half-drop repeat or just each diamond as a combination of smaller motifs.

Ogee Repeat

This pattern is more like the diamond repeat in shape, but ogee has two sides coming to points while the other two sides are more rounded. This pattern can be either complex with overlaps or a simple repeat in half-brick or half-drop.

Toss/Random Repeat

This repeat pattern has a random arrangement of many motifs to create a non-linear and a very organic design. This pattern is very popularly used for floral patterns.

Stripe Repeat

The stripe repeat pattern can have a complex and interesting execution. It can either have simple stripes in a single or multi-color or have single motifs with stripes to give a different look.

Dot Repeat

The dot repeat pattern is as simple as the stripe pattern. As the name sounds, this pattern does not always have dots; instead, it is the arrangement of motifs with a little bit of space between them to imitate dots.

Plaid/Check Repeat

The plaid/check/gingham repeats are very commonly used print in the fabric wholesale market. They provide a variety of designs, with patterns consisting of crossed vertical and horizontal bands in two or more colors.

An Ultimate Guide to Alpaca Fabric

Textile Company

Alpaca Fabric Guide

We know that a variety of fabrics is available across the world and alpaca is one among them. Alpaca wool is a rarest animal fiber material and is one of the highly demanded fabrics in the textile industry. It is a luxurious, soft, silky, and durable natural fiber that comes in 22 natural colors from black and brown to grey and ivory. One good thing about alpaca fabric is that it can be easily mixed or dyed with one another in order to get various color combinations, which is finally knit in a textile company to give a custom knit fabric as the end product.

An adult alpaca produces only ten pounds of fiber with a diameter of 18 to 25 microns. The thinner the fiber, the more luxurious the fabric, hence the wool of the youngest alpacas are considered to be the most valuable. The processes used to make alpaca wool are very similar to the ones used in wools.

Characteristics of the Alpaca Fiber

Alpaca belongs to camel family and there are two varieties of it, the one with silky and lustrous long hair known as the Suri, and the one with soft and spongy full hair known as the Huacaya. Regardless of which variety produced the fiber, the alpaca fabric will have some common characteristics such as:

  • 100% natural
  • Free of lanolin
  • Soft
  • Hypoallergenic
  • Dyes well
  • Not prickly
  • No pilling

What Can Be Made with Alpaca Wool?

Alpaca wool definitely gives protection against wind and cold. These wools are often used to make coats, jackets, ponchos, vests, etc. Below are the top 4 garments you can make with Alpaca wool.

Poncho – Alpaca ponchos are versatile and can match with any kind of clothing, such as jeans, short dresses, leggings, etc. You can create different looks using alpaca wool as well, be it elegant or casual.

Coat – Alpaca wool does not itch and it easily wards off the cold, which is why alpaca coats have become the new trend in colder regions. You can try a short cut-away style or long swing coat; it will give a classy look for sure.

Dress – Lightweight alpaca would be an ideal choice for a dress. Be it sleeveless straight cut style or A-line design with round neck, alpaca wool would be the best fabric choice.

Sweater – Alpaca sweaters are as warm and as soft as cashmere fabric. You can even try a V-neck sweater with elegant ruching or side splits for special occasions.

The Various Steps Involved in Digital Fabric Printing

Textile Printing

Digital Fabric Printing

The process of printing digital colorants onto a fabric in order to form custom designs is known as digital fabric printing. There are several types of technologies used in digital fabric printing, and only the printing aspect works similar to how an inkjet printer will operate.

Two of the most popular printing technologies involve the use of reactive dyes and pigment inks. Unlike traditional screen printing applications that incorporate the thick ink fixer into the pigment, the fixer shall be applied on the fabric prior to printing the pattern in order to avoid it from clogging up the ink head of the printer. It is often referred to as pretreatment or padding, which is done using a fabric finisher.

Each of the pretreated fabric will be tested after padding and the printer will be calibrated to a volume of ink the fabric can adhere in order to produce a bright and crisp pattern on its surface. While using very little ink for digital fabric printing will lead to a loss of accurate colors or brightness, excessive amount of ink to print a pattern will not give crisp results. That is why test printing is important after pretreatment in order to calibrate the ink levels the fabric can adhere.

Based on the test results, printing applicants calculate an average shrinkage and give an ink ‘profile’, which the print will use each time the device prints a given pattern on the fabric. To print the design, the applicants place the fabric flat on a printer belt, sets the ink head to a right height in line with the fabric. Since there is little clearance over the fabric, the ink head height for upholstery weight linen will be different to the height one can adjust for a silk.

It is important to set the ink head height correctly, since it affects the crispness level of the printing and to protect the ink head. The patterns emerge just as the print head makes a pass from right to left, back and forth across the fabric, laying colorants onto the fabric in several layers, and over numerous passes. This is the most volatile phase for a fabric in digital fabric printing since the print is yet to be fixed.

Note that it is important to steam the fabric for the ink to clear any excess ink on the cloth’s fibers, and then wash and iron it as a quality control measurement.

Why Choose Cotton cum Polyester Blend for Sporting Outfits and Daily Wears

Textile Printing

Cotton Cum Polyester Blend

When it comes to choosing a fabric material, equal parts cotton and polyester blend can be a comfortable option. People spend considerable time trying to find the ideal outfit that matches with their fashion sense. Choosing the material that is matching to your basic needs is equally important as getting the best value for money. Below are a few reasons as to why you should consider a fabric having an equal blend of both cotton and polyester.

Gives you Warmth

The cotton cum polyester blend will not be drenched in sweat when you work out and provide warmth underneath the fabric, especially in the winter season. Choosing a mixture of cotton and polyester would ensure the comfort that you are looking for, round the year. It can offer ventilation to keep your skin cool and comfortable.

Ideal for Forever Athletes

Polyester does not absorb much moisture and that allow the fabric to dry up more quickly when you stay engaged in some physical activities. This is one of the prime reasons why many of the sporting jerseys are made from cotton cum polyester material. While cotton gives you the feel of wearing a fabric that breathes, synthetic polyester gives more comfort.

Ideal for Printing Patterns

Screen printing process refers to the printing of logos or pictures on materials. In outfits logos and patterns are print using colors, and pigments placed to precision in screen printing applications. The knitting mills make use of fabrics having equal parts polyester cum cotton to print patterns making the outfit aesthetically appealing. Screen printings are mostly seen on T-Shirts and jerseys that are used as everyday wear.

Durable Material

The synthetic fiber content in the polyester would help the material to hold the applied color intact. However, the outfits for children would require frequent washing and the blended material would maintain the color.

If you need an outfit that would stand the test of time, you can certainly go for those having 50 percent cotton and polyester. If you are planning to wear the outfit daily, the blend of cotton and polyester can be your best bet, as it is durable and long lasting.

3 Basic Fabric Printing Methods Used in Textile Industries

Fabric Los Angeles

Fabric Printing Techniques

Fabric printing refers to the process of applying colors, patterns, and designs to a finished piece of fabric. This printing is different from conventional printing methods as the dye and color is attached to the cloth fibers. This will fasten the ink into the clothing that prevents them from getting removed during washing or due to friction.

Textile printing is a process used right from the ancient times. In fact, some of the ancient methods of fabric printing are still being used in textiles. Nevertheless, there are different printing methods used for textile printing. Each of these methods varies depending on the application techniques and quality of the print. These methods are responsible for the thousands of complex patterns and impressive colors seen in textiles today.

Nowadays, the printing technology has progressed greatly, as current fabric printing relies on computers and advanced printing machines that can deliver patterns and colors into the fabric with astounding accuracy. Below are three basic fabric printing methods used in textile industries.

Block Printing

Block printing is one of the oldest techniques used for fabric printing. This type of printing uses a wooden block where the design is engraved. It is then transferred on to the fabric by dipping it in ink and pressing it onto the fabric surface. This process is repeated for covering the selected regions of the textile. Mostly done manually, it is one of the simplest forms of fabric printing techniques used today.

Roller Printing

Roller printing is similar to block printing, but this method uses a large copper cylinder engraved with the design needed to print on the fabric instead of a wooden block. The textile is then fed into these rollers where it is pressed against the cylinder surface, which will imprint the designs on the fabric. Roller printing can produce repeated prints quickly, and thus, it is used for high-speed fabric printing.

Screen Printing

Screen printing is one of the most commonly used methods for printing designs or patterns onto any fabric. It is a highly versatile method of fabric printing and uses flat or cylindrical screens made from materials like silk, nylon, polyester, etc. The screen has several unblocked areas in it corresponding to the design. Once the printing ink is applied on the screen, it is pressed either manually or automatically to the textile. This forces the ink through the unblocked areas to get imprinted on the fabric surface.